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Machinery used to manufacture Russian armaments is being imported into Russia despite sanctions. However, to properly function, machines require components, as well as “brains” — which must also be imported. Without the manufacturer’s key, the machine cannot start, and without the software, it cannot operate. So, if imports are banned, how are these systems entering the country?

How Russia operates Western machinery

A machine is activated using an activation key, which is issued by the manufacturer after the sale and delivery of the product. Due to sanctions, Western firms cut ties with Russian clients, meaning munitions factories cannot legally obtain machinery or keys. Meanwhile, certain machines are equipped with GPS trackers, which enable manufacturers to know the location of their products. So, how can sanctions be circumvented under these conditions? One option is purchasing a machine without a GPS (or disabling it), and using the machine in, say, China, at least on paper.

An IStories journalist posing as a client contacted the Russian company Dalkos, which advertised services for supplying imported machinery on social media. A Dalkos employee explained that they make “fictitious sales” of equipment from the manufacturer to a “neighboring country”: “We provide these documents to the manufacturer. They check everything and give us feedback. They either believe us, allowing us to resolve our [Russian] customer’s problem… or they don’t believe us, and we respond that we couldn’t [buy the machine].” After the company in the “neighboring country” contacts the Western manufacturer, the latter sends the machine’s specifications, indicating whether GPS tracking is installed or not. “If we know that location tracking is installed, enabling them to see that it’s going to Russia — hence meaning we won’t be able to activate it — we’ll just tell you upfront that we can’t deliver the equipment,” the supplier explained. If everything goes smoothly, the machine along with the keys will be purchased by an intermediary company, and then Dalkos will import it into Russia and activate it at the client’s facility.

If a problem occurs with the machine’s computer system, the client should inform Dalkos, which will pass the information to the intermediary under whom the order was registered, and they will contact the manufacturer. The Russian enterprise should not seek customer support from the manufacturer directly: “You will simply compromise the legitimacy of our legal entity, which presents itself as an organization not connected to the Russian Federation in any way.”

The Dalkos website indicates that the company supplies equipment from multiple Western firms, including Schaublin, DMG MORI, and Kovosvit MAS. According to customs data from 2023, Dalkos received goods worth 188 million rubles ($2,120,000) from Estonia through the Tallinn-based company SPE (coincidentally belonging to the co-owners of Dalkos, Alexander Pushkov and Konstantin Kalinov) — with a UAE company acting as the intermediary party.The imported goods included components produced by the German machine tool manufacturer Trumpf.

The Dalkos employee stated that the company has “skilled guys” who manage to successfully circumvent sanctions: “We must import and help enterprises in these difficult times somehow.” According to him, in 2023, the company imported equipment and components worth 4.5 billion rubles ($50 million), and this year has signed contracts worth 12.5 billion rubles ($141 million). According to SPARK, the company’s revenue reached approximately 4.4 billion rubles (almost $50 million) in 2023.

During these “difficult times,” Dalkos assists enterprises in Russia’s military-industrial complex. IStories analyzed the company’s financial documents and found that, in 2023, its clients included the Dubna Machine-Building Plant (drones), Uralvagonzavod (tanks), and the Obukhov State Plant (air defense).

What if a machine is required but it has built-in GPS? According to the Dalkos employee, the company’s “multi-billionaire” clients have found technical specialists who can disable GPS trackers. This topic is widely discussed on machinery chat forums. Our journalist tracked down a company that offers machine modernization services, promising to disable a GPS for between half a million to a million rubles ($5600 - $11,200).

How Russia uses Western software

Humans communicate with machines via a computer. Designing a part requires Computer-Aided Design (CAD) software; to manufacture it, Computer-Aided Manufacturing (CAM) software is required, and so forth. These and other programs are integrated in a special digital environment, not dissimilar to how we install individual applications on iOS or Android operating systems. The environment in question is called PLM — Product Lifecycle Management, which refers to the strategic process of managing the lifecycle of a product from design and production to decommissioning. Nowadays, systems simply cannot function without PLM.

In Russia, the PLM market is dominated by Siemens (Germany), PTC (USA), and Dassault (France). Naturally, all these companies were linked to the military-industrial complex (for example, here and here) and now, formally at least, comply with sanctions. The IStories journalist, under the guise of a client, spoke with several Russian PLM suppliers.

An employee at Yekaterinburg-based PLM Ural — a long-time supplier of Siemens PLM — said that they still have licenses available: “We have a pool of perpetual licenses that we’re ready to sell. The only problem is that they can’t receive the latest software updates. I think they’re from 2021 or 2022.” According to him, these versions will function for another 10-15 years, but if problems occur, the company’s own specialists will resolve them. “They [Siemens employees] can’t disable it [PLM] because the file works completely autonomously. They don’t have access. Such closed-loop PLM solutions are installed in many defense enterprises,” stated the PLM Ural employee.

A Russian PLM specialist confirmed to IStories that this is exactly how it works. Additionally, according to him, PLM distributors can unlawfully reuse the same license across several factories if their manufacturing processes are unconnected. The possibility of such a scheme was confirmed by another specialist.

The Dassault Systemes website continues to reference its Moscow office. Our journalist contacted the establishment before being redirected to the Russian IT company, IGA Technologies. A company employee recommended the purchase of a PLM 3Dexperience system. According to him, their firm has a partner in the Netherlands who can access the software, “because we are an official partner of Dassault.” However, the Russian client does not purchase the software program per se: “From a documentation standpoint, it’s processed as a service provision. But it isn’t a software purchase. We don’t sell any software because it is, in fact, pirated.” “This is a well-established practice,” — the employee clarified — “I have more than ten clients currently using the system. We started doing this after the sanctions were imposed, which caused issues with license keys. And we had deals that were approved and paid for before the sanctions were introduced… but they couldn’t deliver the keys to us.”

IStories identified Dassault’s partner in the Netherlands — Slik Solutions (formerly IGA Technologies) — via their website. It is primarily owned by the Russian company Implementa (per the company’s own disclosure in 2022), while a third of Implementa is owned by IGA Technologies (according to current data from the Russian company register).

“We can still contact technical support in the West for various issues, and they actually respond,” revealed an employee at IGA Technologies. However, according to him, this is not a particularly sought after service, since PLM works so faultlessly on servers that the need to source an upgrade is unlikely: “The system is so effective that it could automate the whole of Roscosmos for ten years without interruption.”

According to IGA Technologies’ financial documents for 2023 acquired by IStories, its clients include the NL Dukhov All-Russian Scientific Research Institute of Automatics (nuclear munitions), the Raduga State Machine-Building Design Bureau (missiles), the Rubin Central Design Bureau for Marine Engineering (submarines), and the Kirov Plant Mayak (anti-aircraft missiles).

PLM from the American software giant PTC is sold in Russia by Productive Technological Systems (PTS), whose clients include enterprises in the military-industrial complex. A PTS employee reassured us that if critical problems arise that cannot be resolved by the Russian contractors’ technical support team, their company will contact the manufacturer: “We have access to PTC’s technical support, and we can contact them if necessary. Generally, we support all the systems ourselves because we understand how they work.”

PTS’ financial documents indicate that its clients included the MNPK Avionika (missiles and bombs), the NL Dukhov All-Russian Research Institute of Automatics (nuclear munitions), and the Central Scientific Research Institute of Chemistry and Mechanics (munitions).

Responses without answers

IStories attempted to contact all the companies mentioned in this article.

Trumpf was the only manufacturer to respond with a generic statement reminiscent of those given by other large Western manufacturers. Trumpf asserts that they comply with all sanctions and officially exited Russia in April 2024, but it cannot speak for its buyers, who may buy or resell products anywhere. For instance, the Estonian company SPE has not received goods directly from Trumpf since 2018, but nothing prevents it from trading through other dealers. The same is true of Dalkos, which has been a client since 2016.

PLM Ural replied that it stopped selling licensed Siemens PLM software in 2022.

So far, no one else has responded.

  • Warl0k3@lemmy.world
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    5 months ago

    TL;DR - Uhhhh… russia has been the #1 source of firmware jailbreaks and torrents for industrial software for 20+ years. Their government is so awful that their people had to figure out how to work around the world hating them.

    Oh and capitalists are traitors. Burn the rich.

    • rottingleaf@lemmy.zip
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      5 months ago

      russia has been the #1 source of firmware jailbreaks and torrents for industrial software for 20+ years. Their government is so awful that their people had to figure out how to work around the world hating them.

      These two sentences are unconnected. It’s just that in the 90s and early 00s in Russia incomes were still not very high to buy software, copyright protection wasn’t really enforced, copyright violation being a thing was hard to explain to many people, and lots of things wouldn’t be officially sold. Say, localized versions of video games often wouldn’t exist.

      In my childhood I remember that pirate disks were norm and official ones a curiosity, something very cool and unusual. Then official versions (including localized ones from 1C) started becoming more common, as would buying disks in book stores etc, and not in underground crossings or near subway entrances.

      There were even companies which technically sold pirate disks, but they could have become official localizers or vendors or whatever. It probably didn’t even occur to them to try and become such.

      • elvith@discuss.tchncs.de
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        5 months ago

        Anyone remember or been to those markets in eastern europe, where you could buy bootleg CDs, copied CDs, cracked games, counterfeit products, etc?

        • rottingleaf@lemmy.zip
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          5 months ago

          Well, in those memories you wouldn’t have to go to any market, you’d just see a few tables along the way in busy places on your way anywhere. Maybe even smaller shops (usually illegal construction alongside bigger buildings or even just in the middle of something supposed to be a square).

          BTW, about illegal construction - frankly I’m nostalgic of all that. Because yeah, those cheap plastic things were illegal and were all demolished. Instead we now have supposedly legal heavy, tasteless, threatening “shopping centers” here and there, miraculously making the space feel more constrained than those old things would, all belonging to the right people, with nice shiny perfectly legal businesses inside.

          It’s somehow relaxing to get someplace backwater sometimes and see towns looking that old way. Though the town I’m thinking about looked differently back then, and I liked it more, but what will you do.

          A-and frankly there were plenty of situations where it was perfectly legal (as possible in the Russian 90s), but “the permit was issued by mistake, no compensation is in order, free the building for demolition by tomorrow” for a 20 years old building solves any problem.

        • pycorax@lemmy.world
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          5 months ago

          Not Eastern European but I do remember these in Singapore about 20 years ago. Stores or roadside tables would open up with racks hung full of disks in plastic sleeves. Interesting times.

      • Hawke@lemmy.world
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        5 months ago

        They’re not actually unconnected. The skills built on recreational software piracy simply remain useful for industrial software piracy and sanctions-avoidance.

        • rottingleaf@lemmy.zip
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          5 months ago

          Not sure if that’s very correct. I’d say it’s not about skills, but about such actions still generally not being prosecuted in Russia.

          Of course there’s also the issue of low-level reverse engineering skills, which may have been prestigious for longer in Russia due to level of life (old hardware being used longer, at some point with DOS), hacker movies cargo cult combined with Russians feeling the social need to present themselves smarter than they are (for example, all those award papers for stupid competitions in school where children who’ve had in their life an hour-long explanation of, for example, combinatorics or basic discrete math win, and those who haven’t lose or don’t get there).

    • Plopp@lemmy.world
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      5 months ago

      Burn the rich.

      Hey! You’d better be talking about a BBQ because I was promised eating.

  • andrew_bidlaw
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    5 months ago

    This article makes it seem like weapon manufacturing machines are less controlled than John Deere tractors.

  • Th4tGuyII@fedia.io
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    5 months ago

    So essentially weapons manufacturers are now, instead of supplying directly to Russia, allowing their weapons to be sold to vendors with ties to Russian military vendors (who definitely wouldn’t ever supply Russia) and turning a blind eye to it so they can claim to be following sanctions.

    What filthy traitors. Should send them to the front line just so they can see what the weapons they’re allowing Russia to obtain are being used for.

    • rottingleaf@lemmy.zip
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      5 months ago

      Those who would do the sending are conscious of this and have a share in profits, I’m sure.

    • Plopp@lemmy.world
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      5 months ago

      …our legal entity, which presents itself as an organization not connected to the Russian Federation in any way.

  • NutWrench@lemmy.world
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    5 months ago

    The Russian enterprise should not seek customer support from the manufacturer directly: “You will simply compromise the legitimacy of our legal entity, which presents itself as an organization not connected to the Russian Federation in any way.”

    Lol. The “legal entity” is literally telling you, “don’t compromise our ‘legitimacy’ in this illegal as f*ck transaction.”

  • partial_accumen@lemmy.world
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    5 months ago

    Manufacturers should include a second GPS in these units that doesn’t block operation of the machine, but produces a kind of intermittent error code that makes the operator contact tech support. Tech support gives an instruction to the operator that clears the error.

    However, included in the error string, which tech support now has, was obfuscated GPS coordinates that the manufacturer can decode. Provide these GPS coordinates to the Ukrainian military for priority targeting of the factories.

  • NeoNachtwaechter@lemmy.world
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    5 months ago

    (Besides being right in some aspects) the author needs to get his head around the fact that if you have bought a thing, then you (and not the vendor!) can do with it whatever you want.

      • sugar_in_your_tea
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        5 months ago

        Yup. I do what I can with my own equipment, but it’s getting increasingly difficult to find the right intersection of meeting my needs, not having tracking, and being affordable.

    • catloaf@lemm.ee
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      5 months ago

      It’s not a loophole. They’re violating several laws by re-exporting the machines. And they’re probably smuggling it too.

      This could be stopped by the equipment manufacturer, at first export to Estonia, or at export from Estonia to Russia, but nobody cares enough at any of those points.

    • Dragomus@lemmy.world
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      5 months ago

      Well one small step would be to stop selling or dealing with subcontractors, will not fix it but does add an extra hurdle to things.

      Technical issues? Go on-site to where the machine is supposed to be … have your own technicians look at the machines on site and report back.

      But I guess those costs put pressure on the profits of the company.

      • Munkisquisher@lemmy.nz
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        5 months ago

        For engineering equipment it’s often impossible to deal with the manufacturer. Your purchasing, training, calibration and trouble shooting has to be done by local resellers who do all this. It can be a huge pain in the ass and just slows everything down unless you get a rare reseller that really knows their shit.

    • Guest_User@lemmy.world
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      5 months ago

      Isreal is a bit busy at the moment. Would be cool to have a wholly home grown resurgence though!

  • piecat@lemmy.world
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    5 months ago

    Since when did manufacturing equipment need an activation key? Are they talking about CNC mills? PLCs?