EDIT: This PDF contains very detailed electrical information for the EEs who wanna go through the complaint: https://www.autoevolution.com/pdf/news_attachements/breaking-nhtsa-petition-shows-tesla-s-sudden-unintended-acceleration-is-real-and-curable-217525.pdf
Last year at /r/RealTesla, a Chinese video of a car rocketing at full speed for 1+ minutes before crashing / killing a pedestrian made the rounds. We all recognized it as one of the weirder cases of “Sudden Unintended Acceleration”, and I think that particular video really changed some minds.
While a lot of SUA events are from driver-error, it began a search into why Teslas seemed to be getting more SUA above-and-beyond the industry normal. This investigation (now filed under NHTSA) suggests that the ADC could be miscalibrated during a load-dump (or other electrical surge-like) scenario.
If the ADC associated with the accelerator pedal is off, then the Tesla will have the pedal at the wrong level of acceleration until the next calibration event, which is not going to happen until over a minute later.
This is extremely similar to that Chinese runaway Tesla, and perfectly seems to explain it. I’m glad that someone seems to have gotten to the bottom of this.
As I mentioned on discord, this is completely nuts and I have some thoughts. First and foremost, when these SUA reports started coming to light, I was entirely convinced that they were cases of pedal misapplication. The angle of the cabin design and position of the drive relative to the pedal box puts you physically in a position where it’s conceivable to me that an inattentive operator would simply press the wrong pedal more often than other brands I’ve driven. This is apparently not the case, and I’ll apologize to every single person I made this argument to. I could have never conceived of such a slapdash design making its way to production vehicles.
Nest, IANAL but I feel like this leaves Tesla open to quite a lot of legal liability. First and foremost the lawsuits Tesla filed against customers for “defamation” can all be called into question at this point. Second, the property damage, injuries, and fatalities all seem like they’d be ripe for any lawyer willing to take on the case. The design is extremely poor in my non-EE opinion and if they could get an expert to testify in court that using an unfiltered 12v reference is a mistake that no engineer should have made, then they seem like they wouldn’t stand a chance. Additionally, any lawyer engaging in discovery over this issue just might find communications from engineering staff to management warning of this issue either during design or testing, if any testing was actually done. If such documents exist, it would demonstrate that Tesla knew of the deficient design and still charged ahead claiming customers were at fault. These all seem like likely scenarios to my non-expert mind.
Finally, the claim that NHTSA was told there wasn’t enough evidence for an investigation and to stop their inquiry is a major misstep by any government agency. Once the crashes started adding up, it seems to me that any inquiry into a deficient electrical or mechanical design was warranted. Especially with some of the speeds measured in these crashes and their locations at such public spots. We’ve seen pharmacies, grocery stores, small shops, large event spaces, arenas, major US intersections, and tiny european streets be the scene of so many of these crashes that I simply can not imagine dismissing an investigation. I don’t know what liability an agency like NHTSA or ODI could face, but this is a pretty serious screw-up on their behalf. It also calls into question whether a larger systems review or analysis will be done against Tesla’s vehicles. It seems like we’re relying on the private sector too much for this work, and I’m concerned there are larger systemic failures lurking under the covers here.
I know we talked about this on Discord but I forgot one key fact.
Tesla has an isolated 12V battery pack already. If the 12V battery pack remained isolated (for cabin / windows / sensors / etc. etc.), then all of this could have been easily avoided.
Tesla vehicles aren’t an ICE vehicle. Tesla has innately separate power supplies for power / steering (aka: the main battery pack), and a separate 12V battery pack for other purposes. This isn’t like ICE cars where the 12V line cannot be physically separated from the alternator or other aspects of the vehicle.