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Indian space startup Agnikul used a 3-D printer from German company EOS to print an engine out of inconel, a high-performance nickel-chromium alloy, in one solid piece over the course of roughly 72 hours. While other companies like Relativity Space and Rocket Lab are using 3-D printers extensively, Agnikul’s engine is unique in being printed in one go, rather than as multiple components that need to be stitched together. This approach significantly speeds up manufacturing time.
The single-engine technology demonstration rocket produced 6 kilonewtons of thrust and reached an altitude of 6.5 kilometers before splashing down into the ocean. The launch vehicle used was about 6 meters tall with a single engine, making it roughly equivalent to the second stage of the company’s planned commercial product, Agnibaan. Agnibaan will be a two-stage rocket, 18 meters tall, featuring eight engines in total, and capable of carrying a 300-kilogram payload to an altitude of around 700 km. The company believes that their 3D printing approach opens the door to providing low-cost, “on-demand” launch services to operators of small satellites.
Yeah, just 3D printing inconel seems like a huge challenge, since it’s specifically made to NOT do the things you want out of printing material. And anyone with a 3D printer can tell you complex interior spaces are hard to get right.
It’s pretty awesome, but all the pumps and tubes and cooling systems etc etc still need to go on. And the turbopump is definitely one of thescariest parts in that list.